Temporary RCA Shield Repair

The RCA shield ground of the head unit is generally directly connected to the chassis ground of the head unit. There should essentially be a zero ohm connection between the shield ground and the case of the head unit (check this with no RCA cables plugged into the jacks). An open shield means that the ground connection between the RCA shield and the chassis ground has burned open. This reconnects the two grounds in a safe manner. It involves connecting the shields (externally) to the chassis ground through one or two fuses. The fuses should be no larger than 3 amps. A 1 amp fuse should be sufficient. If the 3 amp fuse blows, there is a serious problem. You can use a single wire soldered across both shields and a single fuse. The fuses are necessary to prevent a fire hazard. If you use an unfused wire and the owner of the vehicle allows the shields to short to the power wire again, the unfused jumper will violently burn open (lots of smoke and flames). If the problem is an amplifier with an intermittantly shorted transformer, the fuses will likely prevent the power supply transistors from being destroyed.

If you decide to open the head unit and repair the ground internally, do not use a large wire as a jumper. If the head unit uses a fuse between the shield and chassis ground, you must replace the fuse with the same type/rating. If the head unit simply allows a trace to open when voltage is applied to the shields, jump the open trace with a single strand of very small wire. I often use a 1 ohm 1/4 watt resistor. The 1 ohm resistor will generally open with no mess (no smoke/flames). To be safe, you should use a flameproof resistor. Below, you can see the circuit board of a head unit. The area between the pads (marked FUSE) is designed to be the weakest point in the ground circuit. This will cause it to open before any other point. When it opens, you will have to install a jumper between the pads. The jumper can be a small wire, a resistor or a fuse (a fuse would be the best option). This is a closer view. You can see a 1206 size 1 ohm resistor. Click HERE to open the datasheet for suitable replacement fuses. If the head unit originally had an actual fuse on the board (not just a trace between the pads), it would have had a letter on it. The datasheet will show the value and part number of the original fuse. Many of the Pioneer head units have a 'P' fuse.